Design Calculations (Mechanical & Thermal) including Preparation of Drawings
- Providing Design calculations & drawings for Boilers, Pressure Vessels, and Heat Exchangers, Columns etc. (As per latest Codes and Standards ASME, IBR, EN, PED, PD5500, B31.1, B31.3, API 1106 Codes etc.)
- Providing Design Calculations of Structural items as per applicable Codes & Standards.
- Conducting Finite Element Analysis as per ANSYS.
- Estimation of Materials for quotation (Services as an Estimation Engineer)
Design Review
- Review of engineering design data/ calculations & drawings submitted by the manufacturer / EPC / PMC and validation of same.
- Structural items as per applicable Codes and Standards
Vendor Assessment & Evaluation
- Capability assessment of Manufacturer of equipments and material suppliers to suit the Customer’s requirements.
- Vendor audit / Due Diligence
Worldwide Procurement Inspection & Expediting as Second Party / Third Party Inspections as per latest applicable Codes, standards and Specifications
- Pressure Static Equipments / boilers
- Rotary Equipments
- Bulk items
- Machineries (Technological Structures)
- Structurals
- Electrical items – motors, cables, switch gear, Transformers etc.,
- Bought Out Items (Valves, Pipes, Flanges, Fittings, Pumps, Compressors)
- Welding qualifications witness
- Calibration witness of Universal Testing Machine, Impact Testing Machine, Furnaces etc.
- Desk expediting and field expediting
- Pre-shipment inspection, Loading / stuffing inspection
Services during Front End Engineering Design
- Material Selection Audit / Guide / Report
- Material Section Table
- Material Selection Diagram
- Corrosion protection / control philosophy
Services during Detailed Engineering Stage
- Corrosion Management Program / Corrosion Control Manual
- Technical specification for coating/insulation
- Cathodic Protection – design calculations / specification (sub-vendor)
Detailed Engineering Stage
- Corrosion Management Program / Corrosion Control Manual
- Technical specification for coating/insulation
- Cathodic Protection – design calculations / specification (sub-vendor)
Safety Engineering Services
- Hazid
- Hazop
- Risk Analysis / QRA
- SIL-Lopa
- ERDMP as PNGRB and Certification
- Safety Review
Asset Integrity Services
- Materials selection & Corrosion control
- Corrosion Risk Assessment & Risk Based Inspection (RBI)-Static equipment
- Fitness for Service (FFS) and Remaining Life Assessment (RLA)
- Failure Analysis / Root Cause Analysis
- Pipeline Integrity Management Services
Advanced NDT Services
- Acoustic Emission Testing (AET) - Above ground storage Tanks & Spheres
- Phased Array Ultrasonic Testing (PAUT) – Corrosion Mapping & Weld Joint inspection
- Time of Flight Diffraction (ToFD)- High Thickness Weld Joint Inspection In lieu of Radiography
- Remote Visual Inspection - Videoscopy / Boroscopy
- Corrosion Detection / Thickness Mapping of Boiler Tubes – By using LFET / EMAT Technique
- Tube Inspection (ECT, RFET, NFT, IRIS & MFL) – Heat Exchanger, Condenser & Boiler Tubes
- Infrared Thermography (IR) Inspection
- Wire Rope Testing by Magnetic Flux Leakage Technique.
- High Temperature Thickness Gauging (up to 400°C)
- Onsite Oxide Scale Thickness Measurement & Remaining Useful Life Hours Calculation
- Remaining Life Analysis by FEA Method (Modelling, Simulation & Failure Analysis)
- Digitization of Radiographs (X-Ray & Gamma Ray Films)
- Computed Radiography Testing (CR) with & X-Ray, Ir-192 & Se – 75 Radioactive Sources
Conventional NDT Services
- Gamma Radiography Testing (GRT) – Ir 192 & Se 75
- External X – Ray Radiography Testing (XRT) – Directional & Panaromic
- Internal Pipeline Radiography Testing (XRT) – Crawler with Battery operated
- Ultrasonic Flaw Detection (UFD) – Lamination & Weld Inspection
- Ultrasonic Thickness Gauging (UTG) – Numeric & A-Scan Display
- Magnetic Particle Inspection (MPI) – Prod, Electro Magnet Yoke, Permanent Yoke & Head shot
- Liquid Penetrant Testing (LPT) – Visible & Fluorescent Method
- Onsite Metallographic Testing (IMG – REPLICA) – Optical Microscope, SEM & TEM Analysis
- Onsite Hardness Testing (HT) – Rebound & Ultrasonic Principle Positive Material Identification (PMI) – X-Ray Diffraction method Coating Thickness Measurement
- Visual Testing (VT)
- Pre-Heating & Post Weld Heat Treatment of Welds - By Resistance & Induction Heating
Premium services
- Failure analysis of Pressure Retaining Items including Pipes, Forgings, Castings etc.
- Remaining life assessment for Pressure Vessels.
- Preparation of shop for ASME Certification / EIL approval etc.
- Consultancy for QA / QC activities
- Training on various ASME, EN, DIN, PD5500 Codes and Standards.
- Professional Engineer (PE) consultancy services for ASME Sect VIII Div.2 Pressure Vessels.
- Review and Feedback of Tenders, Enquiries & formal Contracts.
- Gap Analysis for the manufacturing plants & workshops
Other services
- Maintenance
- Supply of TFA (Technical Field Advisor)
- Supply of qualified engineers, supervisor and technicians
- Sourcing of special materials
- Field supervision of construction
- Construction of mechanical and E&I works
- Engineering support
